DuraEV Reliability DOE + HASC Planner

Slider-first DOE and stress-cycle planner. Built around DuraEV anchors and “no hot plugging” guidance.
Stress cycle — min — cycles/day ≈ — field cycles (model)

1) DuraEV anchors

Edit if your specific DuraEV variant differs.
Signal plating: Au Power plating: Ag IP67
Note: Spec lists “High Performance Cu Alloy” terminals; confirm if your contact spring is BeCu.

2) Field duty cycle

Used to compute why literal testing is infeasible and to convert accelerated hours to ‘equivalent’ use cycles.
Baseline time reality check
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3) HASC stress profile

Control current to hold contact hot-spot setpoint. Enforce current OFF before unmating (no hot plug).
Strategy
Humidity
Implementation note: apply current only when fully mated, remove current before any separation.

4) DOE builder

Set DOE structure and throughput constraints; summary updates live.
DOE type
Acceleration model knobs
Outputs
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5) Generated DOE matrix

Cell Contact Temp (°C) Humidity Cycle shape n

6) Test procedure

7) Time-to-complete & equivalence

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Interpretation: “Equivalent use hours/cycles” assumes temperature-driven damage scaling via Arrhenius. Confirm mechanism (fretting, corrosion, stress relaxation) with teardown + resistance and force trends.
Planning tool only — align thresholds, instrumentation, and acceptance criteria with your program and applicable standards.